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How Do You Mass-Produce Artisanal Bread?

bread clips for Bread Bag Closing Machines

When health-conscious consumersthink of high-quality bread and other baked goods, they think of crispy crust and light, fluffy crumbs. They’re probably not thinking about bread bag closing machines or automated croissant rollers.  

But when you think about it, it’s all just repeatable and doable at the end of the day, and if it can be done in automation for mass production, I don’t see why not?  artisanal choice before Bread Bag Closing Machines

How Can Industrial Bakers Respond to Baking Efficiency?

Improving The Bakery Process Efficiency

The baking industry has been growing steadily in the past several years with trends suggesting that there will be more growth in the coming years. Twenty years ago, the trend was to process faster and faster. Now, it’s all reversing so that bakers are doing it more like their fathers and grandfathers were decades ago.  

But the truth is bakers will have to adapt to meet those demands while remaining profitable even when consumer demands will change over time. This has significant implications for the efficiency of the baking process. 

This means that products must be delivered in shorter time frames, more frequently, and in smaller batch sizes from the baker to the consumer. However, with the correct equipment and expertise, many of the characteristics associated with “artisanal” baked goods may be replicated, allowing them to be mass-produced.  

Ways To Increase Bakery Efficiency

All bakeries, from small storefront operations to large commercial producers, benefit from increased efficiency. It’s easy to become engrossed in the routine of bakery production, oblivious to where procedures could be improved to improve efficiency and reduce costs.  

Other ways to improve bakery efficiency that could save money, boost sales, and boost profits are listed below. 

  1. Portion Size and Packaging – single-serving portions are becoming more popular, which poses a packaging challenge. Bakeries will be able to match consumer demand with adaptablepackaging systems that can quickly switch from packaging full cakes and pies to packing individual bread and slices, for example.
  1. Smart and Advanced Equipment – we are witnessing the incredible ways in which technology can transform the food industry more than ever before. Many types of equipment now have automated features, presets, and other intelligent technology that can improve product quality, save time, and reduce labor costs.
  1. Reduce Waste by Analyzing Processes and Inventory – every bakery should know how much completed product and how much raw material never make it to the store or the consumer. Bakery managers should keep track of how much product personnel throw away or waste during mixing or production, as well as how much they throw away due to worries about quality.
  1. Preventative Maintenance– is a crucial concern in the food processing sector for optimizing machine running times. When a machine crashes unexpectedly, an entire batch is frequently lost. This is both costly and inefficient.  

It is important to maintain open lines of communication with your provider at all times. You can easily question them about maintenance concerns and downtime issues because they know everything there is to know about your packing equipment. 

handling artisanal bread before Bread Bag Closing Machines

Looking For a Bread Bag Closing Machines Maintenance Near You?

From all of us at Lenexa Manufacturing Company, we politely ask that you contact us if you have any questions about our services or if you require any additional information that you have not found in this blog. Please contact us right away! 

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How are Bread, Bagels, and Buns Bagged?

Bread Bag Closers

Have you ever shopped for bread in the store and wondered about the bagging process? Bread baggers and bread bag closers are convenient devices for large bakeries that make products in bulk. Below is an explanation of how fresh-baked goods are bagged and sealed before making their way to the shelves in your local store. 

Bread Bag Closers

What is a Bagging Machine? 

The bread bagging machine is designed to make your life much easier. Most high-speed bakeries need them for quickly packaging their loaves of bread and other baked goods. Once you place the bread, bagels, or buns on the bagging machine, it portions them to the proper size and bags them in a matter of seconds. The bread baggers can bag up to 75 loaves per minute! 

The Bread Bagging Process 

With the help of the bagging machine, packaging bread has never been easier for companies! The step-by-step process is as easy as it can be, and it will surely keep you up and running. Here is the bread bagging process: 

Place the Bread 

Put the loaf of bread on the automated bread bagging machine. The moving parts will guide the loaf to the bagging station. 

Bagging 

Once the loaf enters the bagging station, a strong gust of air will blow open the available bag. The scooper then enters the opened bag to grip and expand it, and then it gets pulled over to cover the loaf. 

Sealing 

After the bagging process, it needs to be sealed to preserve freshness. A plastic film will form into a tube and wrap around the bag to close it shut. Closures can be wire twist ties or a plastic clip. 

Slicing 

If you want sliced bread, you’ll use the slicer to cut it into pieces. Bagging sliced bread is the same process as bagging the unsliced loaf, except the machine will enclose the sliced loaves. 

Important Parts of The Bagging Machine 

This incredible bagging machine has many small yet essential parts that help it work the way it’s supposed to. Without these pieces, bagging your baked goods will be a longer and much more tedious process. When purchasing the bagging machine from our company, here are some of the important parts of the device that help make it work: 

The Blades 

The blades are what slice the bagels, buns, and bread. Depending on the size and shape you want, there are several kinds to choose from. Some blades are also designed specifically for certain baked goods.  

The Heat Sealer Parts 

This part of the machine is used to seal packaging with heat. For bread and other baked goods, it’s supposed to aid with the shelf life. The heat sealer comes with many smaller parts to help the machine work properly. 

The Twist Tie Machines 

The bag closing equipment runs at up to 100 packages. They need the wire to attach to the bag and seal it closed. It’s also stamped with the “sell by” date so customers can know when their bread will begin to spoil. 

United Bakery Equipment Parts 

Lenexa Manufacturing Company has everything you need to replace UBE parts. If you can’t find something, we can make what you need! These parts are suitable for different kinds of machines from a wide range of manufacturers. From blades to bagger parts, we have you covered with replacement UBE parts! 

Benefits of Bagging Baked Goods 

Bagging baked goods serves many convenient purposes that can get you the fresh, good-tasting bread you need for your business. Below are some of the advantages of using a bread bagging machine: 

  • Retains aromas 
  • Prevents moisture absorption from the environment 
  • Makes product handling easier 
  • Blocks contaminants 

Bread Bag Closers

Do You Need Some Quality Bread Bag Closers? 

We want to make it easy to automate your packing room. When you need to slice, bag, and seal your bread with ease, Lenexa Manufacturing Company has the solution you need. Get in touch with us for more information!